Fully Automatic Metal Zipper Gapping Machine
The Fully Automatic Metal Zipper Gapping Machine serves as the foundational step in metal zipper post-processing equipment. It integrates seamlessly with the long-code metal zipper produced by the
Fully Automatic Metal Zipper Gapping Machine – Comprehensive Introduction
The Fully Automatic Metal Zipper Gapping Machine serves as the foundational step in metal zipper post-processing equipment. It integrates seamlessly with the long-code metal zipper produced by the Y-tooth machine, utilizing numerical control to set the finished zipper's standard length. The machine automatically flushes out excess chain teeth, creating fixed spacing for subsequent processes such as zipper head installation, upper and lower stopping, and cutting. Designed for large-scale production of both ordinary round-tooth and Y-tooth metal zippers, this machine eliminates the need for manual tooth cleaning and sizing, significantly enhancing dimensional consistency and overall production efficiency.
Fully Automatic Metal Zipper Gapping Machine – Technical Specifications
Product Name | Fully Automatic Metal Zipper Gapping Machine |
Model | HTD-MG01 |
Average Output | 3,000 pieces per hour (for 60 cm zipper length) |
Power | 2.0KW |
Machine Size | 1.00 m × 1.00 m × 1.60 m |
Volt | 380V |
Frequency | 50~60HZ |
Machine Weight | 310kg |
Fully Automatic Metal Zipper Gapping Machine – Working Process
Automatic Belt Correction: The entire roll of zipper tape is loaded and fed at a constant speed. Multiple guide wheels automatically adjust the cloth belt, ensuring smooth transport without deviation or damage to the chain teeth.
Numerical Control Length Setting: Through a touchscreen interface, operators input the desired zipper length. The equipment uses automatic gear counting and positioning to precisely lock the tooth removal and gap positions.
Automatic Tooth Cleaning: A specialized alloy mold removes excess chain teeth in a single action, leaving clean incisions with no residual half teeth. This eliminates the need for manual tooth repair.
Continuous Discharge Counting: The sized zipper tape is output at a constant speed, with automatic counting. The machine can operate continuously for 24 hours without interruption.
Fully Automatic Metal Zipper Gapping Machine – Key Features
High Dimensional Accuracy: CNC gear positioning ensures minimal length error and uniform sizing, reducing defects during subsequent zipper head installation and sealing. This standardizes finished zipper dimensions.
Clean Tooth Removal with No Material Damage: The bidirectional buffer mold design delivers sharp, clean tooth punching without tearing the cloth tape or damaging intact chain teeth. Waste materials are collected neatly, keeping the workspace tidy.
Multi-Functional and Easy to Change: Simply replace the mold to accommodate #3, #5, and #8 metal zippers. Compatible with brass, white copper, stainless steel, aluminum Y-shaped, and round-tooth zippers. One-click switching between long and short specifications.
Fully Automatic and Labor-Saving: The entire process—belt feeding, positioning, tooth removal, and counting—is automated. One operator can supervise multiple machines, eliminating manual tooth cleaning and reducing labor costs.
Intelligent Safety Protection: Equipped with automatic shutdown alarms for material shortage, tape jamming, and overload conditions. This protects the mold, reduces equipment loss, and minimizes waste reporting.
Stable and Durable for Mass Production: A mature mechanical transmission structure ensures low operating noise and a low failure rate, making it ideal for large-scale assembly line operations in zipper factories.
