Ce Certified Zipper Slider Mounting Machine For Sale
The machine integrates a servo‑driven indexing head with a pneumatic clamping station, allowing precise placement of slider components onto continuous zipper chain at speeds up to 120 cycles per
CE Certified Zipper Slider Mounting Machine for Sale
The machine integrates a servo‑driven indexing head with a pneumatic clamping station, allowing precise placement of slider components onto continuous zipper chain at speeds up to 120 cycles per minute. Its modular frame accommodates slider widths from 3 mm to 7 mm without tooling changes, reducing changeover time to under three minutes.
CE marking confirms compliance with the Machinery Directive 2006/42/EC, the Low Voltage Directive 2014/35/EU, and the EMC Directive 2014/30/EU. Documentation includes a Declaration of Conformity, risk assessment report, and a user manual translated into English, German, and Chinese.
Technical Specifications
| Parameter | Typical Value / Range |
|---|---|
| Mounting speed | Up to 120 cycles/min (adjustable via HMI) |
| Slider width range | 3 mm – 7 mm (interchangeable guide rails) |
| Chain pitch compatibility | 4 mm, 5 mm, 6 mm (selectable) |
| Drive system | AC servo motor, 1.5 kW, closed‑loop encoder |
| Clamping force | 0.8 kN – 1.5 kN (pneumatic, pressure‑regulated) |
| Power supply | 380 V / 50 Hz, 3‑phase (customizable to 400 V/60 Hz) |
| Control interface | 7‑inch color touchscreen, PLC‑based, Ethernet/IP ready |
| Overall dimensions (L×W×H) | 1,200 mm × 850 mm × 1,450 mm |
| Machine weight | ≈ 620 kg |
| Noise level (at 1 m) | ≤ 78 dB(A) |
Key Engineering Features
A direct‑drive servo eliminates gear backlash, delivering repeatable positioning within ±0.02 mm across the full speed range. The pneumatic clamping module uses a proportional valve, so clamping force can be tuned for delicate sliders without deforming the chain.
The HMI stores up to 50 recipe profiles, each containing speed, pitch, force, and dwell parameters. Operators can switch recipes in under ten seconds, supporting mixed‑production runs without mechanical adjustments.
- Modular guide‑rail set for rapid width changeover
- Integrated safety light curtain and emergency stop per ISO 13849‑1 PL d
- Remote diagnostics via Ethernet/IP for predictive maintenance
- Self‑lubricating linear bearings reducing scheduled downtime
Application Fit
Garment manufacturers benefit from the machine’s ability to handle high‑volume zipper lines while maintaining consistent slider orientation, which directly reduces rework on final stitching stations. In automotive trim production, the adjustable clamping force accommodates reinforced sliders used in seat‑belt buckles without damaging the chain.
Packaging lines that assemble zipper‑closure bags appreciate the quick recipe changeover, enabling a single line to switch between 4 mm and 6 mm pitch chains for different bag sizes within the same shift.
Customization Options
The base platform can be tailored to specific project requirements. Typical customizations include:
- Extended slider width range up to 10 mm with custom guide rails
- Dual‑head configuration for simultaneous mounting on twin chains
- Integration of vision inspection for slider presence and orientation verification
- Alternative power supply (e.g., 480 V/60 Hz) and NEMA‑rated enclosure for harsh environments
All modifications are documented in a revised CE technical file, ensuring the machine retains its certification after alteration.
Quality Assurance & CE Certification
Each unit undergoes a three‑stage inspection: incoming component verification, in‑process functional testing, and final performance validation against the declared specifications. Critical dimensions are measured with a calibrated CMM; servo positioning accuracy is logged over a 10,000‑cycle endurance run.
The CE technical file includes risk assessment per ISO 12100, electrical safety test reports (IEC 60204‑1), and EMC emission/immunity results (EN 61000‑6‑2/4). A Declaration of Conformity is shipped with every machine.
Packaging & Shipping
Machines are secured on a fumigated wooden pallet, wrapped in VCI‑treated stretch film, and braced with steel strapping to prevent movement during sea freight. Standard export packaging meets ISPM‑15 requirements. Optional climate‑controlled containers are available for shipments to high‑humidity regions.
Frequently Asked Questions
- Can the slider width range be expanded beyond 7 mm? Yes, custom guide rails allow up to 10 mm; the change requires a revised CE file, which we provide.
- What information is needed for a quotation? Required details: desired mounting speed, slider width(s), chain pitch, power supply voltage, and any optional modules (vision, dual‑head).
- How is quality inspected before shipment? Each unit passes a 10,000‑cycle endurance test, dimensional CMM check, and safety function verification. Test reports accompany the machine.
- What is the typical production lead time? Standard configuration: 6–8 weeks after order confirmation. Customizations add 2–4 weeks depending on complexity.
- Are spare parts and service contracts available? A recommended spare‑parts kit (servo encoder, pneumatic valves, guide rails) is offered; annual service contracts include remote monitoring and on‑site preventive maintenance.
Next Steps
To discuss your specific zipper slider mounting requirements, request a detailed quotation, or schedule a virtual demonstration, please contact our technical sales team.
Submit an inquiry or request a callback — we typically respond within one business day.
